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濟南酒店排煙罩是怎么應對高峰期油煙量的

來源:http://www.xyphw.com 日期:2025-05-20 發布人:創始人

  在餐飲行業的高峰時段,油煙產生量可達平時的3-5倍,這對排煙系統的瞬時處理能力提出嚴峻挑戰。排煙罩作為油煙捕集的核心裝備,通過多維度的技術優化,構建起動態響應機制,確保在油煙脈沖式排放場景下維持95%以上的捕集效率。

  During peak hours in the catering industry, the amount of oil fume generated can reach 3-5 times that of usual, posing a severe challenge to the instantaneous processing capacity of the smoke exhaust system. As the core equipment for oil fume capture, the exhaust hood has been optimized through multi-dimensional technology to establish a dynamic response mechanism, ensuring a capture efficiency of over 95% in the scenario of oil fume pulse emission.

  一、流場重構技術:構建有序氣流組織

  1、 Flow field reconstruction technology: constructing ordered airflow organization

  傳統排煙罩在高峰期易出現氣流紊亂,導致油煙逃逸。現代排煙罩采用計算流體力學(CFD)優化進氣結構:

  Traditional smoke exhaust hoods are prone to airflow turbulence during peak periods, leading to the escape of oil fumes. Modern smoke exhaust hoods use Computational Fluid Dynamics (CFD) to optimize the intake structure:

  三維進氣口設計

  3D intake design

  將平面進氣口改造為錐形導流罩,進氣角度優化至45°,在灶臺上方形成半徑1.2m的負壓籠罩區。實測顯示,該設計使油煙逃逸量降低60%。

  Transform the flat air intake into a conical diffuser, optimize the intake angle to 45 °, and create a negative pressure coverage area with a radius of 1.2m above the stove. Tests have shown that this design reduces oil fume escape by 60%.

  動態風量調節

  Dynamic air volume adjustment

  配備激光油煙濃度傳感器,實時監測油煙粒子密度。當濃度超過設定閾值時,風機轉速在0.3秒內提升至額定值,風量調節響應時間縮短至傳統系統的1/5。

  Equipped with laser oil fume concentration sensor, real-time monitoring of oil fume particle density. When the concentration exceeds the set threshold, the fan speed increases to the rated value within 0.3 seconds, and the response time of air volume regulation is shortened to 1/5 of traditional systems.

  氣流均布裝置

  Airflow uniformity device

  在排煙罩內部設置整流柵格,將湍流轉化為層流。在高峰期大流量工況下,氣流速度偏差控制在±0.5m/s以內,避免局部氣流死角。

  Install rectifying grids inside the exhaust hood to convert turbulence into laminar flow. During peak periods of high flow conditions, the deviation of airflow velocity should be controlled within ± 0.5m/s to avoid local airflow blind spots.

  二、復合過濾系統:實現高效油煙分離

  2、 Composite filtration system: achieving efficient oil fume separation

  面對高峰期復雜的油煙成分,排煙罩采用四級過濾體系:

  Faced with the complex composition of oil fumes during peak periods, the exhaust hood adopts a four stage filtration system:

  慣性碰撞預處理

  Inertial collision preprocessing

  首級采用蜂窩狀鋁箔濾網,孔隙率85%,利用氣流轉向時的慣性效應,捕集粒徑>10μm的油滴,分離效率達70%。

  The first stage adopts a honeycomb shaped aluminum foil filter with a porosity of 85%. By utilizing the inertia effect of airflow turning, it captures oil droplets with a particle size greater than 10 μ m and achieves a separation efficiency of 70%.

  旋風分離強化

  Enhanced cyclone separation

  二級設置螺旋導流葉片,使氣流產生旋轉運動。在離心力作用下,5-10μm的油滴被甩向壁面,分離效率較傳統濾網提升40%。

  The second stage is equipped with spiral guide vanes to generate rotational motion in the airflow. Under the action of centrifugal force, 5-10 μ m oil droplets are thrown towards the wall, resulting in a 40% increase in separation efficiency compared to traditional filters.

  靜電深度凈化

  Deep electrostatic purification

  三級采用雙區式靜電場,電離區電壓12kV,吸附區電壓6kV。對粒徑>0.3μm的顆粒捕集效率達95%,臭氧產生量<0.05ppm,符合UL867安全標準。

  The third level adopts a dual zone electrostatic field, with an ionization zone voltage of 12kV and an adsorption zone voltage of 6kV. The capture efficiency of particles with a particle size>0.3 μ m reaches 95%, and the ozone generation is<0.05ppm, which meets the UL867 safety standard.

  活性炭吸附屏障

  Activated carbon adsorption barrier

  末級填充改性椰殼活性炭,比表面積>1200m2/g,對揮發性有機物(VOCs)的吸附容量提升3倍,飽和周期延長至6個月。

  The final filling modified coconut shell activated carbon has a specific surface area of>1200m 2/g, which increases the adsorption capacity of volatile organic compounds (VOCs) by three times and extends the saturation period to 6 months.

  三、自清潔維護機制:保障持續高效運行

  3、 Self cleaning maintenance mechanism: ensuring continuous and efficient operation

  高峰期連續作業易導致濾網堵塞,排煙罩配置智能自清潔系統:

  Continuous operation during peak hours can easily cause filter blockage. The smoke exhaust hood is equipped with an intelligent self-cleaning system:

  脈沖噴吹裝置

  Pulse spraying device

  在濾網背面設置高頻電磁閥,每2小時自動啟動。以0.6MPa壓縮空氣進行反向脈沖噴吹,清除濾網表面積油,壓差恢復時間<10秒。

  Install a high-frequency solenoid valve on the back of the filter screen, which automatically starts every 2 hours. Use 0.6MPa compressed air for reverse pulse blowing to remove oil from the surface area of the filter screen, with a pressure difference recovery time of less than 10 seconds.

20220330032953476.jpg

  電加熱防凝

  Electric heating anti condensation

  在靜電場極板間嵌入柔性加熱膜,維持表面溫度70℃。防止油脂冷凝導致的電場短路,使極板清洗周期延長至3個月。

  Insert a flexible heating film between the electrostatic field plates to maintain a surface temperature of 70 ℃. Prevent electric field short circuit caused by oil condensation, and extend the electrode plate cleaning cycle to 3 months.

  液位智能控制

  Intelligent liquid level control

  集油槽配備電容式液位傳感器,當油量達到80%容量時,自動啟動油泵排放。避免油污溢出導致的二次污染,排放間隔誤差<5%。

  The oil collection tank is equipped with a capacitive liquid level sensor, which automatically starts the oil pump to discharge when the oil volume reaches 80% capacity. To avoid secondary pollution caused by oil spills, the emission interval error should be less than 5%.

  四、系統協同優化:構建智能排煙生態

  4、 System collaborative optimization: building an intelligent smoke exhaust ecosystem

  排煙罩通過物聯網技術實現與廚房設備的協同控制:

  The smoke exhaust hood achieves collaborative control with kitchen equipment through IoT technology:

  灶具聯動控制

  Stove linkage control

  與商用電磁灶建立CAN總線通信,根據灶具功率實時調節排煙量。在爆炒工況下,風量自動提升40%,維持灶臺區域負壓狀態。

  Establish CAN bus communication with commercial induction cookers and adjust the exhaust volume in real-time based on the power of the stove. Under stir frying conditions, the air volume automatically increases by 40%, maintaining a negative pressure state in the stove area.

  能效優化算法

  Energy Efficiency Optimization Algorithm

  內置PID控制算法,根據油煙濃度動態調節風機轉速。在輕負荷時段,節能模式可使能耗降低35%,噪音值控制在65dB以下。

  Built in PID control algorithm, dynamically adjust the fan speed according to the concentration of oil fume. During light load periods, energy-saving mode can reduce energy consumption by 35% and keep noise levels below 65dB.

  預測性維護

  Predictive Maintenance

  通過振動傳感器監測風機軸承狀態,結合運行小時數,預測濾網更換周期。當剩余壽命<10%時,通過云端推送維護提醒。

  Monitor the status of the fan bearings through vibration sensors and predict the replacement cycle of the filter screen based on the operating hours. When the remaining lifespan is less than 10%, maintenance reminders will be pushed through the cloud.

  排煙罩通過流場重構、復合過濾、自清潔維護、系統協同四大技術支柱,構建起應對高峰期油煙量的完整解決方案。在餐飲企業后廚的極端工況下,其油煙捕集效率仍可穩定在95%以上,為廚房空氣質量管理提供關鍵支撐。這種技術演進不僅提升了設備性能,更推動了餐飲行業向綠色、智能的方向轉型升級。

  The exhaust hood is built with four technical pillars: flow field reconstruction, composite filtration, self-cleaning maintenance, and system collaboration, to provide a complete solution for dealing with peak oil fume volume. Under extreme working conditions in the kitchen of catering enterprises, the oil fume capture efficiency can still remain stable at over 95%, providing key support for kitchen air quality management. This technological evolution not only improves equipment performance, but also promotes the transformation and upgrading of the catering industry towards green and intelligent direction.

  本文由濟南酒店廚房排煙罩友情奉獻.更多有關的知識請點擊:http://www.xyphw.com真誠的態度.為您提供為全面的服務.更多有關的知識我們將會陸續向大家奉獻.敬請期待.

  This article is a friendly contribution from Shandong Ventilation Duct For more information, please click: http://www.xyphw.com Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.

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